---
phase: 36-voice-pipeline-foundation
plan: 01
type: execute
wave: 1
depends_on: []
files_modified:
  - server/src/services/voice-pipeline.ts
  - server/src/__tests__/36-voice-pipeline.test.ts
  - server/package.json
autonomous: true
requirements:
  - VPIPE-01
  - VPIPE-02
  - VPIPE-04
  - VPIPE-06

must_haves:
  truths:
    - "transcribe() accepts a Buffer and format string, returns { text, language? }"
    - "synthesize() accepts text string and optional voiceId, returns a WAV Buffer"
    - "transcodeToWav16k() converts any input format to WAV 16kHz mono via ffmpeg-static"
    - "formatForVoice() strips markdown and extracts SPOKEN section when present"
    - "formatForVoice() falls back to markdown stripping when SPOKEN marker is absent"
  artifacts:
    - path: "server/src/services/voice-pipeline.ts"
      provides: "VoicePipelineService with transcribe, synthesize, formatForVoice, transcodeToWav16k"
      exports: ["voicePipelineService"]
    - path: "server/src/__tests__/36-voice-pipeline.test.ts"
      provides: "Unit tests for voice pipeline service"
      min_lines: 80
  key_links:
    - from: "server/src/services/voice-pipeline.ts"
      to: "ffmpeg-static"
      via: "import ffmpegPath from ffmpeg-static"
      pattern: "import.*ffmpeg-static"
    - from: "server/src/services/voice-pipeline.ts"
      to: "node:child_process"
      via: "execFile and spawn for piper/ffmpeg"
      pattern: "execFile|spawn"
---

<objective>
Create VoicePipelineService — the transport-agnostic voice service that all downstream consumers (voice routes, Telegram bridge) depend on.

Purpose: This is the keystone service for the entire v1.6 milestone. It encapsulates STT (Whisper), TTS (Piper), audio transcoding (ffmpeg), and dual-output formatting behind a clean factory function API.

Output: `server/src/services/voice-pipeline.ts` with `transcribe()`, `synthesize()`, `formatForVoice()` methods, plus unit tests.
</objective>

<execution_context>
@$HOME/.claude/get-shit-done/workflows/execute-plan.md
@$HOME/.claude/get-shit-done/templates/summary.md
</execution_context>

<context>
@.planning/PROJECT.md
@.planning/ROADMAP.md
@.planning/STATE.md
@.planning/phases/36-voice-pipeline-foundation/36-RESEARCH.md

<interfaces>
<!-- Existing patterns to follow -->

From server/src/services/nexus-settings.ts (factory function pattern):
```typescript
export function nexusSettingsService() {
  async function get(): Promise<NexusSettings> { ... }
  async function set(patch: Partial<NexusSettings>): Promise<NexusSettings> { ... }
  return { get, set };
}
```

From server/src/routes/chat-files.ts lines 297-386 (existing whisper cascade to extract and move):
```typescript
// Writes raw WebM to temp file, then tries whisper-cpp --model base.en --no-timestamps
// Falls back to openai-whisper Python CLI
// Uses promisify(execFileCb) pattern from node:child_process
```
</interfaces>
</context>

<tasks>

<task type="auto" tdd="true">
  <name>Task 1: Install ffmpeg-static and create VoicePipelineService with tests</name>
  <files>
    server/package.json
    server/src/services/voice-pipeline.ts
    server/src/__tests__/36-voice-pipeline.test.ts
  </files>
  <read_first>
    server/src/services/nexus-settings.ts
    server/src/routes/chat-files.ts
    server/package.json
  </read_first>
  <behavior>
    - transcodeToWav16k: spawns ffmpeg with args ["-f", inputFormat, "-i", "pipe:0", "-ar", "16000", "-ac", "1", "-f", "wav", "pipe:1"] and returns Buffer
    - transcodeToWav16k: rejects with error when ffmpeg exits non-zero
    - transcribe: calls transcodeToWav16k first (unless format is "wav"), then writes to temp file, runs whisper-cpp with --language auto flag, returns { text, language }
    - transcribe: falls back to openai-whisper Python CLI when whisper-cpp fails
    - transcribe: returns 503-style error when neither whisper binary is available
    - synthesize: splits text into sentences using /(?<=[.!?])\s+/ regex, calls piper via execFile for each chunk, concatenates WAV buffers
    - synthesize: wraps each piper call in Promise.race with 8000ms timeout
    - synthesize: returns error when piper binary is not found
    - formatForVoice: extracts text between "SPOKEN:" and "DETAILED:" markers when both present
    - formatForVoice: strips markdown (headings ##, bold **, italic *, code fences ```, bullet points -/*) when SPOKEN marker is absent
    - formatForVoice: handles empty string input returning empty string
    - voicePipelineService factory: throws Error("ffmpeg-static binary not found") when ffmpegPath is null
  </behavior>
  <action>
    1. Install ffmpeg-static:
       ```bash
       cd /opt/nexus/server && pnpm add ffmpeg-static && pnpm add -D @types/ffmpeg-static
       ```

    2. Create `server/src/__tests__/36-voice-pipeline.test.ts` with unit tests (RED phase):
       - Mock `node:child_process` execFile and spawn
       - Mock `ffmpeg-static` to return "/mock/ffmpeg" by default, null for the fail-fast test
       - Test `transcodeToWav16k("webm")` verifies spawn is called with args ["-f", "webm", "-i", "pipe:0", "-ar", "16000", "-ac", "1", "-f", "wav", "pipe:1"]
       - Test `transcribe(buffer, "webm")` verifies it calls transcodeToWav16k then whisper-cpp with `--language auto`
       - Test `transcribe` whisper-cpp fallback to openai-whisper
       - Test `synthesize("Hello world. How are you?")` verifies it splits into 2 sentences and calls piper execFile twice
       - Test `synthesize` timeout rejects after 8000ms
       - Test `formatForVoice("SPOKEN: Hello\n\nDETAILED: ## Hello\n**world**")` returns "Hello"
       - Test `formatForVoice("## Hello\n**world**\n- item\n```code```")` returns "Hello\nworld\nitem\ncode" (markdown stripped)
       - Test `formatForVoice("")` returns ""
       - Test factory throws when ffmpegPath is null

    3. Create `server/src/services/voice-pipeline.ts` (GREEN phase):
       - Export `voicePipelineService()` factory function (matches nexus-settings pattern)
       - Assert `ffmpegPath` is not null at construction time: `if (!ffmpegPath) throw new Error("ffmpeg-static binary not found on this platform");`
       - `transcodeToWav16k(inputBuffer: Buffer, inputFormat: string): Promise<Buffer>` — uses `spawn(ffmpegPath, ["-f", inputFormat, "-i", "pipe:0", "-ar", "16000", "-ac", "1", "-f", "wav", "pipe:1"], { stdio: ["pipe", "pipe", "pipe"] })`; write inputBuffer to stdin, collect stdout chunks, resolve on close code 0, reject otherwise
       - `withTimeout<T>(promise: Promise<T>, ms: number): Promise<T>` — `Promise.race([promise, new Promise<never>((_, reject) => setTimeout(() => reject(new Error("Timed out after ${ms}ms")), ms))])`
       - `transcribe(buffer: Buffer, format: "webm" | "ogg" | "wav"): Promise<{ text: string; language?: string }>`:
         1. If format !== "wav", call transcodeToWav16k(buffer, format)
         2. Write WAV to temp file: `path.join(tmpdir(), "nexus-audio-" + Date.now() + ".wav")`
         3. Try whisper-cpp: `execFile("whisper-cpp", ["--model", "base.en", "--file", tmpPath, "--no-timestamps", "--output-txt", "--language", "auto"], { timeout: 30000 })`
         4. Parse language from whisper-cpp stdout if present; return `{ text: stdout.trim(), language }`
         5. On failure, try openai-whisper: `execFile("whisper", [tmpPath, "--model", "base.en", "--output_format", "txt", "--output_dir", tmpdir()], { timeout: 60000 })`
         6. On both failure, throw new Error("Whisper not available. Install whisper-cpp or openai-whisper for voice input.")
         7. Cleanup temp file in `finally` block via `unlink(tmpPath).catch(() => {})`
       - `synthesize(text: string, voiceId?: string): Promise<Buffer>`:
         1. Split text into sentences: `text.split(/(?<=[.!?])\s+/).filter(s => s.length > 0)`
         2. For each sentence, call piper via `withTimeout(execFile("piper", ["--model", voiceId || "en_US-lessac-medium", "--output-raw"], { timeout: 8000, maxBuffer: 10 * 1024 * 1024, input: sentence }), 8000)`
         3. Concatenate all output buffers
         4. On ENOENT (piper not found), throw new Error("Piper TTS not available. Install piper for voice output.")
       - `formatForVoice(text: string): string`:
         1. If empty, return ""
         2. Check for `SPOKEN:` marker: `const spokenMatch = text.match(/SPOKEN:\s*([\s\S]*?)(?=\nDETAILED:|\n\n[A-Z]+:)/)`
         3. If match found, return `spokenMatch[1].trim()`
         4. Otherwise strip markdown: remove `# ` headings, `**` bold, `*` italic, triple backtick code fences (and lang identifier), `- ` and `* ` bullet prefixes, inline backticks
         5. Collapse multiple blank lines, trim
       - Return `{ transcribe, synthesize, formatForVoice }`
  </action>
  <verify>
    <automated>cd /opt/nexus && pnpm --filter @paperclipai/server test --run src/__tests__/36-voice-pipeline.test.ts</automated>
  </verify>
  <acceptance_criteria>
    - server/src/services/voice-pipeline.ts contains `export function voicePipelineService()`
    - server/src/services/voice-pipeline.ts contains `import ffmpegPath from "ffmpeg-static"`
    - server/src/services/voice-pipeline.ts contains `spawn(ffmpegPath` (not exec)
    - server/src/services/voice-pipeline.ts contains `execFile("whisper-cpp"` (not exec)
    - server/src/services/voice-pipeline.ts contains `"--language", "auto"` for VPIPE-01 language detection
    - server/src/services/voice-pipeline.ts contains `"-ar", "16000", "-ac", "1"` for VPIPE-04 transcoding
    - server/src/services/voice-pipeline.ts contains `Promise.race` for timeout wrapping
    - server/src/services/voice-pipeline.ts contains `SPOKEN:` marker check in formatForVoice
    - server/src/services/voice-pipeline.ts contains `return { transcribe, synthesize, formatForVoice }`
    - server/src/__tests__/36-voice-pipeline.test.ts exits 0
    - server/package.json contains "ffmpeg-static"
  </acceptance_criteria>
  <done>
    VoicePipelineService exists with transcribe (whisper cascade + language detection), synthesize (piper with sentence chunking + timeout), formatForVoice (SPOKEN extraction + markdown strip fallback), and transcodeToWav16k (ffmpeg pipe). All unit tests pass with mocked child_process.
  </done>
</task>

</tasks>

<verification>
- `pnpm --filter @paperclipai/server test --run src/__tests__/36-voice-pipeline.test.ts` exits 0
- `grep -c "export function voicePipelineService" server/src/services/voice-pipeline.ts` returns 1
- `grep "ffmpeg-static" server/package.json` shows dependency present
</verification>

<success_criteria>
VoicePipelineService is a working, tested factory function that downstream consumers (voice.ts routes in Plan 03, Telegram bridge in Phase 38) can import and call without additional setup. ffmpeg-static is installed. All unit tests pass.
</success_criteria>

<output>
After completion, create `.planning/phases/36-voice-pipeline-foundation/36-01-SUMMARY.md`
</output>
